The aim of this research is to produce lightweight cement mortar with properties better than reference ordinary cement mortar. Porcelanite stone were utilized as lightweight aggregate with a volumetric partial substitution of fine aggregate. The process includes using different percentages (5, 10, 15 and 20 %) of pre-wetted (24hr.) porcelanite to produce lightweight mortar with internal curing. Water curing was used for reference mortar mixture and air curing for the other mixtures of porcelanite substitution. Compressive strength, flexural strength, density and ultrasonic pulse velocity for different ages (7, 14 and 28 days) have been tested. The results show an improvement in the properties of cement mortar especially in replacement percentage of 10 %.
In this study practical tests for thermal conductivity are done on twenty one specimens for seven types of cement mortar contains different types of cement available in local markets for Kirkuk city in the same standard conditions. Heat flow amounts within the specimens are calculated using Fourier law for conduction. Comparison between practical results and theoretical values depended in references for calculating thermal loads in concrete walls gave good agreement. Test results for specimen No. (7) for cement of Al-Sulaimanya company gave minimum value for thermal conductivity, which was (1.162 W/m.oC), and maximum value was for specimen No. (4) for Iranian cement, which was (1.55 W/m.oC) and for specimen No. (3) for cement of Bazian company, which was (1.52 W/m.oC). Results of thermal conductivity for all the other specimens were within the depended theoretical value. Minimum heat flow within the material was for specimen No. (7) for cement of Al-Sulaimanya company, while maximum value was for specimen No. (4) for Iranian cement. Key words: thermal conductivity test, cement, mortar, heat flow, Fourier law for conduction.
This work study the effect of partial replacement of cement by hydrated cement on some properties of cement paste and cement mortar such as normal consistency, initial and final setting time, compressive strength, and length change. The results show that pastes containing hydrated cement require more water than reference paste to give normal consistency. The results also show that the replacement by hydrated cement delay the initial and final setting time of cement paste. The delay in setting time increased with increasing the partial replacement by hydrated cement. Compressive strength test was carried out on (54) cubes of (50) mm side dimensions of mortars containing (5, 10, 15, 20, and 25%) of hydrated cement at (3, 7, and 28) days. They were then compared with reference mortar. The compressive strength results show that the compressive strength decreases with increasing the replacement percentage by hydrated cement at all ages. The decreases in compressive strength reached (23.05 %) when (25%) of cement was replaced by hydrated cement in (28) days. The results also show that the replacement of cement by hydrated cement increases the length change of mortars compared with reference mortar.
This research includes study the effect of fineness upon physical properties of cement mortar where use ordinary Portland cement with fineness (300 m2/kg) as reference mixture which denoted by symbol (M1), and then produce with flowing fineness (350,400,450 and 500 m2/kg) which denoted by ( M2, M3, M4, M5 ) respectively . The results of study show that increasing in fineness makes an increase in water quantity that requires for consistence of standard paste and the ratio of above mixes with reference mixture (2%,5%,7%,11%)respectively, although the increasing in density for all ages and increasing in compressive strength in early age, the increasing ratio in 3 days age was ( 45% , 50% , 60% , 70%)respectively .this increasing in fineness makes increasing in ratio of flow as compared with reference mix(16%, 25%, 50%, 66%) respectively
The use of textile reinforcement made from non-corrosive materials, such as carbon and glass can reduce the required concrete material; this is known as Textile Reinforced Concrete (TRC). This study deals with plate specimens having dimension of 500×500×40mm tested under impact load at 28 and 90 days age under two conditions of ends, simply supported and fixed. Cement mortar with about 60 MPa, 7cm cube compressive strength at 28 days was designed for casting the plates. Plate specimens were divided into four groups, they consist of reference plates (no reinforcement) and plates reinforced with 3D glass fabric having three different thicknesses 6, 10 and 15mm. The results indicate that using 3D textile glass fabric cause an increase in number of blows, reduce in final stage deflection, an improvement in toughness and energy absorption under impact loads. Using 3D textile glass fiber with 10mm thickness gave higher number of blows for 28 and 90 days as compared with 6 and 15 mm. Plates with slice 6mm 3D textile glass fiber in two way reinforced has significantly enhancement in number of blows, the improvement was about (80 - 125%) and (128.5- 114. 3%) for 28 and 90 days respectively. The specimens showed increase in the energy absorption, besides the number and width of cracks was reduced and only few cracks are propagated up to the edge of the plates.
Fresh and hardened properties of self-compacting concrete was experimentally examined by replacing different percentages of cement by soft clay powder, which resulting from crushing the wastes of clay bricks. Three percentages (5%, 10%, and 15%) of cement were replaced with clay powder to study their effect on the properties of cement mortar and concrete of Grade (C35) in both fresh and hardened states. It was found that development rates of the compressive and tensile strengths for the mortar between ages of 7 to 28 days, decreased with increasing the percentage of the clay powder. Compared to the mix without clay powder, it was found that replacing (5%) from the cement causes a significant increase in the workability of the self-compacting concrete and the properties of the resulting hardened concrete such as compressive strength, tensile strength, and modulus of elasticity. While using (10%) and (15%) of the clay powder causes a significant decrease in the workability of the fresh concrete and the properties of the hardened concrete compared to mix without clay powder.