The aim of this research is to produce lightweight cement mortar with properties better than reference ordinary cement mortar. Porcelanite stone were utilized as lightweight aggregate with a volumetric partial substitution of fine aggregate. The process includes using different percentages (5, 10, 15 and 20 %) of pre-wetted (24hr.) porcelanite to produce lightweight mortar with internal curing. Water curing was used for reference mortar mixture and air curing for the other mixtures of porcelanite substitution. Compressive strength, flexural strength, density and ultrasonic pulse velocity for different ages (7, 14 and 28 days) have been tested. The results show an improvement in the properties of cement mortar especially in replacement percentage of 10 %.
This work study the effect of partial replacement of cement by hydrated cement on some properties of cement paste and cement mortar such as normal consistency, initial and final setting time, compressive strength, and length change. The results show that pastes containing hydrated cement require more water than reference paste to give normal consistency. The results also show that the replacement by hydrated cement delay the initial and final setting time of cement paste. The delay in setting time increased with increasing the partial replacement by hydrated cement. Compressive strength test was carried out on (54) cubes of (50) mm side dimensions of mortars containing (5, 10, 15, 20, and 25%) of hydrated cement at (3, 7, and 28) days. They were then compared with reference mortar. The compressive strength results show that the compressive strength decreases with increasing the replacement percentage by hydrated cement at all ages. The decreases in compressive strength reached (23.05 %) when (25%) of cement was replaced by hydrated cement in (28) days. The results also show that the replacement of cement by hydrated cement increases the length change of mortars compared with reference mortar.
In this study practical tests for thermal conductivity are done on twenty one specimens for seven types of cement mortar contains different types of cement available in local markets for Kirkuk city in the same standard conditions. Heat flow amounts within the specimens are calculated using Fourier law for conduction. Comparison between practical results and theoretical values depended in references for calculating thermal loads in concrete walls gave good agreement. Test results for specimen No. (7) for cement of Al-Sulaimanya company gave minimum value for thermal conductivity, which was (1.162 W/m.oC), and maximum value was for specimen No. (4) for Iranian cement, which was (1.55 W/m.oC) and for specimen No. (3) for cement of Bazian company, which was (1.52 W/m.oC). Results of thermal conductivity for all the other specimens were within the depended theoretical value. Minimum heat flow within the material was for specimen No. (7) for cement of Al-Sulaimanya company, while maximum value was for specimen No. (4) for Iranian cement. Key words: thermal conductivity test, cement, mortar, heat flow, Fourier law for conduction.
Fresh and hardened properties of self-compacting concrete was experimentally examined by replacing different percentages of cement by soft clay powder, which resulting from crushing the wastes of clay bricks. Three percentages (5%, 10%, and 15%) of cement were replaced with clay powder to study their effect on the properties of cement mortar and concrete of Grade (C35) in both fresh and hardened states. It was found that development rates of the compressive and tensile strengths for the mortar between ages of 7 to 28 days, decreased with increasing the percentage of the clay powder. Compared to the mix without clay powder, it was found that replacing (5%) from the cement causes a significant increase in the workability of the self-compacting concrete and the properties of the resulting hardened concrete such as compressive strength, tensile strength, and modulus of elasticity. While using (10%) and (15%) of the clay powder causes a significant decrease in the workability of the fresh concrete and the properties of the hardened concrete compared to mix without clay powder.
This research includes study the effect of fineness upon physical properties of cement mortar where use ordinary Portland cement with fineness (300 m2/kg) as reference mixture which denoted by symbol (M1), and then produce with flowing fineness (350,400,450 and 500 m2/kg) which denoted by ( M2, M3, M4, M5 ) respectively . The results of study show that increasing in fineness makes an increase in water quantity that requires for consistence of standard paste and the ratio of above mixes with reference mixture (2%,5%,7%,11%)respectively, although the increasing in density for all ages and increasing in compressive strength in early age, the increasing ratio in 3 days age was ( 45% , 50% , 60% , 70%)respectively .this increasing in fineness makes increasing in ratio of flow as compared with reference mix(16%, 25%, 50%, 66%) respectively
The use of textile reinforcement made from non-corrosive materials, such as carbon and glass can reduce the required concrete material; this is known as Textile Reinforced Concrete (TRC). This study deals with plate specimens having dimension of 500×500×40mm tested under impact load at 28 and 90 days age under two conditions of ends, simply supported and fixed. Cement mortar with about 60 MPa, 7cm cube compressive strength at 28 days was designed for casting the plates. Plate specimens were divided into four groups, they consist of reference plates (no reinforcement) and plates reinforced with 3D glass fabric having three different thicknesses 6, 10 and 15mm. The results indicate that using 3D textile glass fabric cause an increase in number of blows, reduce in final stage deflection, an improvement in toughness and energy absorption under impact loads. Using 3D textile glass fiber with 10mm thickness gave higher number of blows for 28 and 90 days as compared with 6 and 15 mm. Plates with slice 6mm 3D textile glass fiber in two way reinforced has significantly enhancement in number of blows, the improvement was about (80 - 125%) and (128.5- 114. 3%) for 28 and 90 days respectively. The specimens showed increase in the energy absorption, besides the number and width of cracks was reduced and only few cracks are propagated up to the edge of the plates.
The principal objective of this paper is to investigation the experimental of the flexural behavior of strengthened and repaired reinforced concrete slabs with ferrocement tension zone. The result of tests on 10 simply supported one way slabs were presented, at which include 1control slab, 5strengthened slabs and 4repaired one way slabs. In the strengthened slabs, the cover of the control slab replacing with ferrocement cover, cold joint between ferrocement layer and the slab, connection type between the ferrocement layer and the slab, on the ultimate load, first crack load, the mid span-deflection, crack width and spacing were examined. In the repaired part the slabs were loaded to (55 %) of measured ultimate load of control slab, the effect of the thickness and number of wire mesh layers on crack pattern, mid span deflection and ultimate load was examined. In the repaired part the slabs were loaded to (55 %) of measured ultimate load of control slab, effect of the number of wire mesh layers of ferrocement on the mid span deflection, ultimate load and crack pattern was examined. The experimental results of strengthened and repaired slabs indicate that; the ultimate loads and mid span deflection were more effected by using ferrocement mortar at tension zone. The increase in ultimate load (8.2-18%) for strengthen slab and (9.1-17.3%) for repaired slab respect to the control slab.
Ferrocement is a type of concrete made of mortar with different wire meshes. It has wide and varied applications in addition to its strength and durability. This research aims to combine ferrocement and sustainability, as over time, the consumption of plastics, especially plastic bottles, has increased and has serious negative effects if buried, burned, or chemically analyzed. Therefore, this research aims to benefit from this plastic waste and introduce it into the construction field by using plastic waste fibers in the concrete mixture instead of cement at a rate of 0.5% and 1% by volume. This research studied the mechanical properties of nine samples of ferrocement beams with dimensions of 1200 × 200 × 150 mm3. A longitudinal hole with a diameter of 50 mm was drilled in different places of the beams and filled with lightweight concrete to facilitate the use of the hole in service passes when drilled, with a study of the initial cracking loads and the resulting deflection in addition to the failure modes and the deflection resulting from the maximum load. The results showed an improvement in load resistance with an improvement in deflection at the maximum load, In addition to an increase in the improvement of Toughness and Stiffness of ferrocement beams.
Slurry infiltrated fiber concrete (SIFCON) is a relatively new high performance material and can be considered a special type of fiber concrete (FRC) with high fiber content. The matrix consists of a flowing mortar or cement slurry that must penetrate well through the network of fibers placed in the mold. SIFCON has excellent mechanical properties combined with high ductility and toughness values. SIFCON a relatively new material, is composed of mud (cement or cement and sand), water, a plasticizer (water reducer), and fibers. All previous studies have used waste steel fibers, steel fibers and other fibers, but in this study, plastic fibers were made from polyethylene terephthalate (PET) by cutting carbonated beverage bottles. The main objectives of this study are: Determination the effect of the waste plastic fiber volume ratio on the strength and deformation of (SIFCON) samples under the influence of bending loads. Both flexural strength and toughness properties were determined by testing samples (100×100×400) mm at 28 and 56 days of age. The results obtained from these tests were compared with those performed on conventional tests. Aspect Ratio equal to (36.8) and three volume ratios (3%, 5% and 7%) of the total volume of the concrete mixture were used to add fibers with different volume ratios. A conventional concrete mix was created as a reference for comparison. Bending strength and fresh concrete tests were performed. And compared with the reference mixture and according to the analysis of the results. The results showed an improvement in bending strength .It was found through the flexural examination that the flexural strength of the mixture containing fiber percentage (7%) achieved the highest strength compared to the rest of the ratios used, compared with the reference mixture (Ref.) by (32.25, 27.5)% for ages (28, 56), respectively.
This paper presents the experimental results of eight slabs made of Ferrocement. All specimens were )700mm (long, )300mm (wide and )50mm (thick. These specimens were divided into two groups (The first group has four specimens coursed of normal sand gradient and in the other four specimens, the sand that passing from sieve No. 8 was neglected), to investigate behavior of slabs under bending effect and studying the cracks that generated after bending then, comparing the results between these two groups. A thin square welded wire mesh was used as reinforcement. The number of wire mesh layers was varied between 0 to 3 layers. Ultrasonic Pulse Velocity (UPV) Test was used to detect the cracks. The results showed that there was a slight rise in bending for first group slabs compared with second group slabs. Maximum bending strength was achieved for both slab groups with 3 layers of wire mesh. it was shown that there was a significant convergence in the load values required to cause appearing of the first crack and final failure for the two groups. The percentage of ultimate load between slab reinforced with 3 layers and without reinforcement was (25.27%) for the first group, while the increase in ultimate load for a specimen that reinforced with 3 layers was (24.16%) compared to specimen without reinforcement for the same group. On the other hand, the results showed an improvement in the performance of the second group slabs due to its resistance to appearing of cracks resulted from bending. The percentage of increasing cracks after bending for the unreinforced specimen in group 1 was (9%) compared with the unreinforced slab in group 2. Whereas the numbers of cracks number in slab reinforced with 1 and 2 layers in the second group were less than slabs with 1 and 2 layers in the first group about (8.86 %) and (7.77%), respectively. While this percentage for a specimen with 3 layers in group 2 was about (8.62%) less compared to the specimen with 3 layers in group 1..